Quarter Knee Construction

Winter 2023
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Quarter Knee Templates


Extra 1-1/2" stock from the Transom used for Quarter Knees.

As seen here the space is tight for the Templates.

If one flips the wood over there is more space due to the bevel angle.

Quarter Knees Layout


Quater Knee layout is traced onto inverted stock.

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Quater Knees Cut-Out


Bevelled edges cut on Radial Arm Saw.

Note numbers indicating proper order so that fence can be used against vertical surface.

Curved surfaces cut with band saw.

3/8" Radius cut on curved edges with Router.

Ready For Glass


Fiberglass cut to overlap top and curved edge.

No glass on mitre / bevel edge.

Bevelled edges will be epoxied directly to sides / transom.

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Glass Wet Out


Fiberglass cloth is wet-out with epoxy.

Four layers of epoxy required for coverage.

After cure, excess fiberglass trimmed with knife and edges sanded.

Quarter Knees - Bottom Side / Stem


Fiberglass cloth ready for wet-out on bottom side of Quarterknees and stem.

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More Glass Wet-Out


Fiberglass Cloth Wet-Out with Epoxy on Stem and Bottom of Quarter Knees.

Stem


Building up layers of Epoxy on Stem.

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Quarter Knees and Decks


Building up layers of Epoxy on Quarter Knees and Decks.


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