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Fiberglass Cloth
(3) pieces of 50" wide Fiberglass Cloth was use to cover the Hull.
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Epoxy Wet-Out
The fiberglass was wet out with epoxy.
A plastic spreader was use to force the fiberglass sheet tight against the wood substrate.
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Epoxy
(3) additional coats of epoxy required to cover glass weave.
Applied every 8 to 12 hours while epoxy still in "green" state.
(72) Hour cure required to achieve epoxy full strength.
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Keel Installed
Keel installed with thickned epoxy while Hull Epoxy still in "Green" State.
Battery weights held Keel in place
Brad Nails applied from inside through Hull and into Keel.
3/8" Fillet applied length of Keel.
(72) Hour cure prior to sanding.
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Skeg Installation
Skeg installed with thickened epoxy.
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Gunwales - Dry Fit
Gunwales dry-fit for accuracy.
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Starboard Gunwale Installation
Gunwale embedded in thickened epoxy and clamped to Side.
Brad Nails installed from inside.
3/8" Fillet trowled between gunwale and side.
72 Hour cure.
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Port Gunwale Installation
Port Gunwale installed similar to Starboard.
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Keel & Skeg Glass Lay-up
Keel and Fillets sanded in preparation for glass.
Strip of Fiberglass cloth placed over keel and wet-out with epoxy
(3) additional coats of epoxy.
Followed by 72 Hour cure and then sanding.
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Gunwale & Interior Epoxy
Gunwales, Chines and associated Fillets sanded in preparation for epoxy.
Gunwales layed-up with a strip of fiberglass cloth and wet-out with epoxy.
Chines coated with layers of epoxy
(4) layers of epoxy total.
Cross-brace installed to support Deck (previously coated with epoxy on bottom and inside).
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Deck Cross Brace
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Deck Installation
Deck installed with thickened epoxy and secured with brad nails.
Deck edges routed with 3/8" radius bit
Fiberglass cloth layed-up and wet-out.
(4) coats of epoxy.
72 Hour cure.
All interior surfaces sanded in preparation for paint.
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